Our client required a high-detail 3D BIM model to accurately visualize, design, modify, and manage the update of a heat exchanger within a Wastewater Treatment facility, enabling efficient updates and modifications without the need for extensive on-site measurements or manual drafting.

GPRS was called to 3D laser scan the Southerly Wastewater Treatment Plant and render an LOD 300 BIM model of the three-level heat exchanger for ABC Piping Co. to update one of the systems.

GPRS 3D laser scanned the Southerly Wastewater Treatment Plant to develop a LOD 300 3D BIM model for ABC Piping Co. to update one of the heat exchangers at the facility.

Highlights THE BOTTOM LINE Our client required a high-detail 3D BIM model to accurately visualize, design, modify, and manage the update of a heat exchanger within a Wastewater Treatment facility, enabling efficient updates and modifications without the need for extensive on-site measurements or manual drafting. INDUSTRY Water Treatment Plant & Wastewater Treatment Plant SERVICE 3D Laser Scanning; Mapping & Modeling LOCATION Cleveland, Ohio PM Insight The Leica RTC360 can generate 3D point clouds in less than 2 minutes, delivering our clients quick data visualization for project planning. The Leica RTC360 scans in color, which is useful when you need a true representation of a site in color detail. Deliverables LOD 300 3D BIM Model Task GPRS was called to 3D laser scan the Southerly Wastewater Treatment Plant and render an LOD 300 BIM model of the three-level heat exchanger for ABC Piping Co. to update one of the systems. PROBLEM Our client desired to upgrade the heat exchanger to reduce maintenance, energy consumption, and overall operational expenses in the long term. To properly design, prefabricate, and install system updates, ABC Piping Co. required a detailed 3D BIM model of the current mechanical and piping system, including pipe sizes, materials, and routing. Solution GPRS partnered with ABC Piping Co. to 3D laser scan and model the heat exchanger at the Southerly Wastewater Treatment Plant for upgrades. GPRS utilized the Leica RTC360 laser scanner to capture as-built conditions from 3 different floors around the existing heat exchangers. 108 laser scans were taken with the RTC360 from different locations to capture the intricate details of this very dense mechanical facility. The 3D BIM model provideed a detailed and accurate representation of the existing heat exchangers within the facility, enabling engineers and designers to clearly understand the spatial relationships, constraints, and interdependencies between various components. Benefits 3D laser scanning captured precise layout, dimensions, and locations of the existing architectural, structural, MEP, FP, and HVAC system elements for this facility in a point cloud. The GPRS Mapping & Modeling team transformed point cloud data into an intelligent 3D BIM model to aid system engineering. A 3D BIM model saved in a shared environment allowed all disciplines to work together to identify and resolve clashes before the system integration begins, ensuring a smooth retrofit with minimal rework. ‍

All

3D Laser Scanning

For oil tank replacement, the true shape and condition of the tank can be critical for ensuring that the new design fits the existing conditions; reducing costly delays or rework.

GPRS provided terrestrial-based 3D laser scanning services for a 25' x 25' x 30' oil tank near Topeka, Kansas. The objective was to capture the existing conditions of the tank, piping, flanges, nozzles, structural steel, pipe supports, and grade.

3D laser scanning by GPRS for an oil tank replacement.

3D laser scanning by GPRS for an oil tank replacement. Case Study: Oil Tank 3D Laser Scan Location: Emporia, Kansas TASK: GPRS provided terrestrial-based 3D laser scanning services for a 25' x 25' x 30' oil tank near Topeka, Kansas. The objective was to capture the existing conditions of the tank, piping, flanges, nozzles, structural steel, pipe supports and grade. PROBLEM: The client was upgrading the oil tank and needed 3D laser scanning to plan for the removal and replacement. For tank replacement, the true shape and condition of the tank can be critical for ensuring that the new design fits the existing conditions; hence reducing costly delays or rework. All piping, nozzles and structural steel around the tank was reality-captured so the new tank could be designed with proper fit and without interruptions to the unit. SOLUTION: 3D laser scanning provides a way to quickly and accurately obtain the existing condition information. The exact dimensions of a tank can easily be determined to ensure that fabrications match the existing structure. In less than 5 hours on site, the GPRS Project Manager captured the as built conditions of the existing tank and nozzles. Once the point cloud was registered, GPRS Mapping & Modeling CAD technicians delivered the point cloud data for the client to incorporate into their design model. GPRS delivered Intensity Map Point Cloud files, RCS Files and PTG Files to the client. BENEFITS: GPRS uses Leica Laser scanners, which can also capture images to further enhance the collected data. These images, called TruViews, were provided to the client and offer factual record of the areas inspected. GPRS is an experienced 3D laser scanning company. Our knowledgeable Project Managers confidently scan complex jobs with extreme safety requirements. For this job, the technician used an intrinsically safe laser scanner, since any spark would cause an explosion for this particular tank farm. Delivering the point cloud data gives the client the ability to do clash detection for interferences, saving them time and money in the field. GPRS Intelligently Visualizes The Built World® for customers nationwide. What can we help you visualize? For 3D laser scanning services in Kansas, call GPRS. Isometric view of scan area captured from a tripod mounted scanner. Perspective view of the hexane tank. Perspective view of piping surrounding the oil tank.

All

3D Laser Scanning

The client was able to fabricate components offsite and plan a flawless installation based on our existing condition data and 3D model. Plus, GPRS' work was conducted entirely at night, mitigating any disruption to construction

Field verification to prefabricate ACM panels

Our client was installing ACM panels to the canopy of a newly constructed airport terminal. The construction plans did not match the existing conditions at the site. A deviation could cause a major issue. The installation process needed to be precisely planned to avoid rework.

The construction plans did not match the existing conditions at the site. The installation process needed to be precisely planned to avoid rework • The shape of the canopy was complicated and stood 65 feet in the air. The client needed field verification and a plan to expedite proper installation of the panels • Installers were working overhead in a lift; there was no room for trial and error Solution • The Project Manager conducted a site walk to devise a plan for the client • The canopy and curtain wall of the airport terminal were 3D laser scanned to capture precise as-built data and generate a 3D model and 2D drawings to facilitate ACM panel installation • 22" x 34" 2D CAD drawings were created with the panel layout for the client to take to the field. This allowed each panel to be labeled with a custom number, cut and shim points Benefits • Laser scanning obtained exact measurements for the client and took away any guesswork from this project • To circumvent the active construction site, the Project Manager scanned the site at night to eliminate movement and trades working • The client was able to fabricate components offsite and plan a flawless installation

All

3D Laser Scanning