3D Laser Scanning Services in Florida

A Revit model will expedite design changes and fabrication of equipment to increase production capacity at the manufacturing plant.

3D laser scan a manufacturing facility that is receiving upgrades to three of its lines to capture point cloud data and generate a 3D Revit Model.

A specialty compound manufacturer was upgrading three manufacturing lines at its plant as part of a larger capital improvement plan.

A specialty compound manufacturer was upgrading three manufacturing lines at its plant as part of a larger capital improvement plan.The facility was originally built in the 1980's and has expanded several times over the years.Multiple levels in the facility needed scanned at a very high level of detail, capturing structural, architectural, MEP and civil elements, along with a site plan.The following areas required 3D laser scanning services:On the ground production level, GPRS captured extruder areas for lines 1-3 and process equipment.On the mezzanine level, GPRS captured mixers for each extrusion line.On the second floor, GPRS captured blender areas for lines 1-3, process equipment, air handling equipment, and additional rooms.Outside, GPRS captured the tank farm and silo farm. GPRS provides 3D laser scanning services for facility upgrades and expansions, delivering 2-4mm accurate dimensions of building infrastructure: structural, mechanical, electrical and plumbing features; furnaces, equipment, conduit and piping. With an accurate, comprehensive data set, plant engineers can install new equipment and upgrade the three manufacturing lines. The facility was 3D laser scanned on the weekend to minimize interruption to the manufacturing lines.73 scans were performed in one day with the Leica P40 ScanStation and the Leica RTC360 laser scanner, acquiring very high detail of the plant.Colorized point cloud, TruView Viewer files, and a Revit model were delivered to the client. 3D laser scanning and a Revit model will expedite design changes and fabrication of equipment to increase production capacity.The investment of laser scanning will reduce the project timeline, minimize downtime and change orders -- providing cost savings for the client.This client is pioneering innovation in its industry -- upgrading the lines with updated extruders will increase capacity for long-term growth while minimizing stoppages, set-up times, and scrap material.

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3D Laser Scanning

In just one day on site, GPRS was able to capture the entire existing condition of the facility, even in dense pipe runs and hard-to-reach spaces, with 2-4mm accuracy to provide the client with an accurate 3D BIM model for planning, fabrication, and clash detection

An engineering firm needed to have existing conditions of a power plant documented and modeled to plan for renovations.

An engineering firm needed to have existing conditions of a power plant documented and modeled to plan for renovations.

Problem • The client needed to accurately document the existing conditions of the plant without interruptions to the power supply • Many of the pipe runs were dense and impossible to accurately measure by hand • The client required 2-4 mm accuracy of dense piping and pipe runs throughout the facility • The client needed to guarantee that installations complied with safety regulations Solution • In one day on site, GPRS' Project Manager used the Leica RTC360 laser scanner to capture 150 laser scans, documenting existing conditions of the facility • Many of the pipe runs were dense and impossible to accurately measure by hand • GPRS generated a 3D BIM model for use in CAD software, including all civil, structural, electrical, and mechanical features, piping, and conduit 1" and larger Benefits • Due to the vast space and density of the piping, it would have been much more difficult and time consuming to accurately depict the location of pipe runs, structural features, and other details in the plant manually • The point cloud data from laser scanning was used by CAD technicians to create an intelligent 3D BIM model for planning, fabrication and clash detection • Verified measurements and virtual planning guarantee installations will comply with safety regulations • Using virtual 3D models, the firm can plan and model future developments to manage the facility without having to re-enter the site

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3D Laser Scanning

The client was able to fabricate components offsite and plan a flawless installation based on our existing condition data and 3D model. Plus, GPRS' work was conducted entirely at night, mitigating any disruption to construction

Field verification to prefabricate ACM panels

Our client was installing ACM panels to the canopy of a newly constructed airport terminal. The construction plans did not match the existing conditions at the site. A deviation could cause a major issue. The installation process needed to be precisely planned to avoid rework.

The construction plans did not match the existing conditions at the site. The installation process needed to be precisely planned to avoid rework • The shape of the canopy was complicated and stood 65 feet in the air. The client needed field verification and a plan to expedite proper installation of the panels • Installers were working overhead in a lift; there was no room for trial and error Solution • The Project Manager conducted a site walk to devise a plan for the client • The canopy and curtain wall of the airport terminal were 3D laser scanned to capture precise as-built data and generate a 3D model and 2D drawings to facilitate ACM panel installation • 22" x 34" 2D CAD drawings were created with the panel layout for the client to take to the field. This allowed each panel to be labeled with a custom number, cut and shim points Benefits • Laser scanning obtained exact measurements for the client and took away any guesswork from this project • To circumvent the active construction site, the Project Manager scanned the site at night to eliminate movement and trades working • The client was able to fabricate components offsite and plan a flawless installation

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3D Laser Scanning