GPRS provided 3D laser scanning and modeling services for a power plant in Ann Arbor, Michigan, which generates and processes four main services: steam, electricity, compressed air and domestic hot water. The objective was to as-built survey the 5-level building, basement, exterior facades, rooftop areas, electrical switch gear rooms, vaults and interstitial space below the control room. GPRS generated a 3D model in Bentley Microstation for the client’s use. The model included all civil, structural, electrical and mechanical features, including piping and conduits ½" in diameter and larger

GPRS provided 3D laser scanning and modeling services for a power plant in Ann Arbor, Michigan.

Location: Ann Arbor, Michigan Task: GPRS provided 3D laser scanning and modeling services for a power plant in Ann Arbor, Michigan, which generates and processes four main services: steam, electricity, compressed air and domestic hot water. The objective was to as-built survey the 5-level building, basement, exterior facades, rooftop areas, electrical switch gear rooms, vaults and interstitial space below the control room. GPRS generated a 3D model in Bentley Microstation for the client’s use. The model included all civil, structural, electrical and mechanical features, including piping and conduits ½" in diameter and larger. Challenge: The client needed to accurately document existing conditions. Due to the vast space and density of piping, it would have been much more difficult and time consuming to accurately depict the location of pipe runs, structural features and other details in the plant manually. It would have also been difficult and unsafe to capture overhead and structural features without the use of a lift. Solutions: Utilizing several scan technicians and multiple Leica laser scanners, including the Leica P-40, P-20, and C-10 ScanStation, GPRS was able to occupy existing plant benchmarks and orient the data to survey control. GPRS’ scan technicians captured full color panoramic photographs at each scan location with the on-board camera. GPRS completed over 1,200 individual scans for this project due to the density of the piping. Deliverables: GPRS’ team of in-house CAD technicians provided Microstation POD files, full-color TruViews and a Bentley Microstation V8i 3D model. Added Value: GPRS communicated directly with on-site personnel at the power plant and participated in daily work briefings to ensure compliance with plant safety protocol. Additionally, GPRS’ CAD technician visited the site with the scan technician, utilizing cutting edge methods to conduct in-field verification and quality assurance review of the 3D model on tablets in real time using both virtual reality and augmented reality methods.

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3D Laser Scanning

For oil tank replacement, the true shape and condition of the tank can be critical for ensuring that the new design fits the existing conditions; reducing costly delays or rework.

GPRS provided terrestrial-based 3D laser scanning services for a 25' x 25' x 30' oil tank near Topeka, Kansas. The objective was to capture the existing conditions of the tank, piping, flanges, nozzles, structural steel, pipe supports, and grade.

3D laser scanning by GPRS for an oil tank replacement.

3D laser scanning by GPRS for an oil tank replacement. Case Study: Oil Tank 3D Laser Scan Location: Emporia, Kansas TASK: GPRS provided terrestrial-based 3D laser scanning services for a 25' x 25' x 30' oil tank near Topeka, Kansas. The objective was to capture the existing conditions of the tank, piping, flanges, nozzles, structural steel, pipe supports and grade. PROBLEM: The client was upgrading the oil tank and needed 3D laser scanning to plan for the removal and replacement. For tank replacement, the true shape and condition of the tank can be critical for ensuring that the new design fits the existing conditions; hence reducing costly delays or rework. All piping, nozzles and structural steel around the tank was reality-captured so the new tank could be designed with proper fit and without interruptions to the unit. SOLUTION: 3D laser scanning provides a way to quickly and accurately obtain the existing condition information. The exact dimensions of a tank can easily be determined to ensure that fabrications match the existing structure. In less than 5 hours on site, the GPRS Project Manager captured the as built conditions of the existing tank and nozzles. Once the point cloud was registered, GPRS Mapping & Modeling CAD technicians delivered the point cloud data for the client to incorporate into their design model. GPRS delivered Intensity Map Point Cloud files, RCS Files and PTG Files to the client. BENEFITS: GPRS uses Leica Laser scanners, which can also capture images to further enhance the collected data. These images, called TruViews, were provided to the client and offer factual record of the areas inspected. GPRS is an experienced 3D laser scanning company. Our knowledgeable Project Managers confidently scan complex jobs with extreme safety requirements. For this job, the technician used an intrinsically safe laser scanner, since any spark would cause an explosion for this particular tank farm. Delivering the point cloud data gives the client the ability to do clash detection for interferences, saving them time and money in the field. GPRS Intelligently Visualizes The Built World® for customers nationwide. What can we help you visualize? For 3D laser scanning services in Kansas, call GPRS. Isometric view of scan area captured from a tripod mounted scanner. Perspective view of the hexane tank. Perspective view of piping surrounding the oil tank.

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3D Laser Scanning

The client was making a large investment in capital and equipment and needed reliable as-built data and a 3D BIM model to expedite the installation without rework.

A pet nutrition manufacturer was expanding its facility to increase the production of current products and add an additional packaging line. The 30-year-old company planned to invest $17.5 million in this expansion. GPRS conducted an as-built site survey and created a 3D BIM model for the facility expansion. We captured approximately 50,000 square feet of the dry mixing facility spanning 5 levels, including a meat slurry room, a batching area, an extruder room, a hammermill room, and several mechanical and electrical rooms. Precise point cloud data was captured for all architectural and structural features, equipment, conduit, and piping.

A pet nutrition manufacturer was expanding its facility to increase the production of current products and add an additional packaging line. The 30-year-old company planned to invest $17.5 million in this expansion.

3D Laser Scanning Services Used for Manufacturing Facility Expansion Project Manager Insight: Our client planned this manufacturing facility expansion in two phases. The first phase will expand production from five to seven days a week. The second phase will add an additional packaging line. -- Karl Hofmeister, TruePoint Project Manager Location: Richmond, Indiana Task: A pet nutrition manufacturer was expanding its facility to increase the production of current products and add an additional packaging line. The 30-year-old company planned to invest $17.5 million in this expansion. TruePoint Laser Scanning conducted an as-built site survey and created a 3D BIM model for the facility expansion. TruePoint captured approximately 50,000 square feet of the dry mixing facility spanning 5 levels, including a meat slurry room, a batching area, an extruder room, a hammermill room and several mechanical and electrical rooms. TruePoint captured precise point cloud data of all architectural and structural features, equipment, conduit and piping. Challenge: No as built plans existed for the facility. The plant was complex, capturing the existing spatial data of the machinery, conduit and piping in a high level of detail was important to the plant engineers. There were many silos and machinery that needed to be worked around and could obstruct the view. The client was making a large investment in capital and equipment and needed reliable data to expedite the installation without rework. Solution: In two days on site, TruePoint’s experienced project managers 3D laser scanned the manufacturing facility with the Leica P50, Leica P40 and RTC 360 laser scanners. TruePoint’s in-house modeling team built an information-rich 3D BIM model for the client. Deliverable: The deliverables created for this project included an intensity map Autodesk Recap point cloud (.rcs file), LGS/JetStream Viewer files and a Revit 2019 LOD 300 3D model. The information-rich 3D model included: Basic structural elements including exposed columns, beams and structural bracing. Basic architectural elements including walls, doors, windows, floors and ceilings. Mechanical, electrical and plumbing piping 2" in diameter and above, showing valves on all pipes that were 2" and larger. Conduit runs were modeled as solid blocks. MEP Equipment including pumps, electrical boxes, silos and HVAC ductwork. Added Value: TruePoint 3D laser scanned another facility for this client earlier this year. We were contacted to provide accurate site data to plan for this facility expansion. By using laser scanning instead of traditional survey methods, TruePoint saved this client thousands of dollars in field survey work and drafting time, and provided greater detail than what would have otherwise been possible. With an accurate, comprehensive data set, plant engineers could install the new equipment and packaging line. TruePoint Laser Scanning is a leading provider of 3D laser scanning services in Indiana, delivering precise point cloud data, 2D drawings and 3D BIM models, using state-of-the-art equipment, software and processes. For 3D laser scanning services in Indiana, call Indianapolis | 317-560-1565 | indianapolis@truepointscanning.com Fort Wayne | 260-240-9009 | fortwayne@truepointscanning.com TruePoint has extensive experience in 3D laser scanning for facility expansions. Laser scanning allows design and construction teams to understand exactly what's in an existing space to a high degree of accuracy by using precise point cloud data that can be turned into information-rich BIM models.

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3D Laser Scanning