3D Laser Scanning Services in Vermont

3D laser scanning will help this Andersons’ facility optimize processes and equipment to improve their overall efficiency, decrease air pollution, reduce costs, and remain competitive in the market.

GPRS was hired by TLF Engineers to 3D laser scan the exterior cooler area at the southeast corner of The Andersons’ Indiana Ethanol Plant and create a 3D BIM model for process improvements.

GPRS was hired by TLF Engineers to 3D laser scan the exterior cooler area at the southeast corner of The Andersons’ Indiana Ethanol Plant and create a 3D BIM model for process improvements.

Ethanol Plant Upgrades to Increase Efficiency and Lower Emissions ethanol plant model TruePoint.png “We were extremely impressed with GPRS in your timeliness on responding to our request, to having a crew on site to complete the scan, and in your communication with us through the process. This was the first time we have used GPRS modeling services, and the 3D model your team created was outstanding. We were very impressed with the level of detail and quality of the model, the speed in which your team was able to create it, and all aspects of communication during the process.” TLF Engineers’ Senior Project Engineer Seth A.R. Gressley, P.E. Location: Clymers, Indiana Task: GPRS was hired by TLF Engineers to 3D laser scan the exterior cooler area at the southeast corner of The Andersons’ Indiana Ethanol Plant and create a 3D BIM model for process improvements. Project Application: 3D laser scanning collects accurate agricultural as-built data safely from the ground, delivering precise site layout and dimensions for design planning and analysis. Problem: The Andersons’ planned to make process improvements over the next five years to improve operational efficiency and lower plant emissions TLF Engineers needed up-to date as-builts of the plant infrastructure to design upgrades to equipment and production lines Precise details were required for a 2,500 sq. ft. area, including the existing cooler, drop box, dust collectors, platforms, cooler, stack, and ductwork Solution: 3D laser scanning captured a colorized point cloud with 2-4mm accuracy and HDR images in less than 3 minutes per scan location The point cloud was used to develop a 3D BIM model at a very high level of detail with precise architectural, structural, and MEP features TruView 360° photographs provided a virtual site tour, allowing the client to take basic dimensions, estimate clearances, and markup the project site. Benefits: Comprehensive data of existing structure and equipment was crucial to plan process improvements and equipment optimization With a detailed 3D BIM model, the engineering team was able to virtually design the facility layout, retrofit equipment and optimize workflow Updates improved ethanol yield and quality, increased production efficiency, and lowered plant emissions

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3D Laser Scanning

A Revit model will expedite design changes and fabrication of equipment to increase production capacity at the manufacturing plant.

3D laser scan a manufacturing facility that is receiving upgrades to three of its lines to capture point cloud data and generate a 3D Revit Model.

A specialty compound manufacturer was upgrading three manufacturing lines at its plant as part of a larger capital improvement plan.

A specialty compound manufacturer was upgrading three manufacturing lines at its plant as part of a larger capital improvement plan.The facility was originally built in the 1980's and has expanded several times over the years.Multiple levels in the facility needed scanned at a very high level of detail, capturing structural, architectural, MEP and civil elements, along with a site plan.The following areas required 3D laser scanning services:On the ground production level, GPRS captured extruder areas for lines 1-3 and process equipment.On the mezzanine level, GPRS captured mixers for each extrusion line.On the second floor, GPRS captured blender areas for lines 1-3, process equipment, air handling equipment, and additional rooms.Outside, GPRS captured the tank farm and silo farm. GPRS provides 3D laser scanning services for facility upgrades and expansions, delivering 2-4mm accurate dimensions of building infrastructure: structural, mechanical, electrical and plumbing features; furnaces, equipment, conduit and piping. With an accurate, comprehensive data set, plant engineers can install new equipment and upgrade the three manufacturing lines. The facility was 3D laser scanned on the weekend to minimize interruption to the manufacturing lines.73 scans were performed in one day with the Leica P40 ScanStation and the Leica RTC360 laser scanner, acquiring very high detail of the plant.Colorized point cloud, TruView Viewer files, and a Revit model were delivered to the client. 3D laser scanning and a Revit model will expedite design changes and fabrication of equipment to increase production capacity.The investment of laser scanning will reduce the project timeline, minimize downtime and change orders -- providing cost savings for the client.This client is pioneering innovation in its industry -- upgrading the lines with updated extruders will increase capacity for long-term growth while minimizing stoppages, set-up times, and scrap material.

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3D Laser Scanning

In less than two hours on site, GPRS 3D Laser Scanning captured all aboveground features and utility field markings that were then used to provide integrated above and below-ground plan view of the campus via 2D CAD drawings to plan HVAC upgrades, and have accurate existing condition documentation for future use

A Los Angeles, California high school required 3D laser scanning of the above ground and below ground infrastructure to create 2D CAD drawings and plan for HVAC system upgrades throughout the campus

In less than two hours on site, GPRS 3D Laser Scanning captured all aboveground features and utility field markings that were then used to provide a integrated above and below-ground plan view of the campus via 2D CAD drawings to plan HVAC upgrades, and have accurate existing condition documentation for future use.

Problem • A 12-year-old high school was replacing the piping on 16 HVAC units throughout the campus. • The piping for these units runs intricately in and out of buildings, and through retaining walls and mechanical yards. • The areas that the pipes thread through do not have any as-builts or existing plans. Solution • Using the Leica RTC360 laser scanner, a Project Manager captured elements of the surrounding campus and GPR markings in less than hours on site • This project was laser scanned in full color, allowing the client to easily visualize and identify structural elements, pipes, conduits, and concrete reinforcement points inside the point cloud • CAD engineers created 2D AutoCAD floor plans and exterior elevations, PDFs with and without the point cloud overlayed Benefits • The combination of laser scanning structural and ground penetrating radar markings provided the client a high definition 3D comprehensive view of the campus, including both visible and invisible elements • With 3D laser scan data, the client can verify the HVAC mechanical equipment with confidence knowing high accuracy instruments minimize position error throughout the 3D space • The client has the most up-to date, accurate and comprehensive information to design HVAC upgrades

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3D Laser Scanning