3D Laser Scanning Services in Wisconsin

3D laser scanning will help this Andersons’ facility optimize processes and equipment to improve their overall efficiency, decrease air pollution, reduce costs, and remain competitive in the market.

GPRS was hired by TLF Engineers to 3D laser scan the exterior cooler area at the southeast corner of The Andersons’ Indiana Ethanol Plant and create a 3D BIM model for process improvements.

GPRS was hired by TLF Engineers to 3D laser scan the exterior cooler area at the southeast corner of The Andersons’ Indiana Ethanol Plant and create a 3D BIM model for process improvements.

Ethanol Plant Upgrades to Increase Efficiency and Lower Emissions ethanol plant model TruePoint.png “We were extremely impressed with GPRS in your timeliness on responding to our request, to having a crew on site to complete the scan, and in your communication with us through the process. This was the first time we have used GPRS modeling services, and the 3D model your team created was outstanding. We were very impressed with the level of detail and quality of the model, the speed in which your team was able to create it, and all aspects of communication during the process.” TLF Engineers’ Senior Project Engineer Seth A.R. Gressley, P.E. Location: Clymers, Indiana Task: GPRS was hired by TLF Engineers to 3D laser scan the exterior cooler area at the southeast corner of The Andersons’ Indiana Ethanol Plant and create a 3D BIM model for process improvements. Project Application: 3D laser scanning collects accurate agricultural as-built data safely from the ground, delivering precise site layout and dimensions for design planning and analysis. Problem: The Andersons’ planned to make process improvements over the next five years to improve operational efficiency and lower plant emissions TLF Engineers needed up-to date as-builts of the plant infrastructure to design upgrades to equipment and production lines Precise details were required for a 2,500 sq. ft. area, including the existing cooler, drop box, dust collectors, platforms, cooler, stack, and ductwork Solution: 3D laser scanning captured a colorized point cloud with 2-4mm accuracy and HDR images in less than 3 minutes per scan location The point cloud was used to develop a 3D BIM model at a very high level of detail with precise architectural, structural, and MEP features TruView 360° photographs provided a virtual site tour, allowing the client to take basic dimensions, estimate clearances, and markup the project site. Benefits: Comprehensive data of existing structure and equipment was crucial to plan process improvements and equipment optimization With a detailed 3D BIM model, the engineering team was able to virtually design the facility layout, retrofit equipment and optimize workflow Updates improved ethanol yield and quality, increased production efficiency, and lowered plant emissions

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3D Laser Scanning

In just one day on site, GPRS was able to capture the entire existing condition of the facility, even in dense pipe runs and hard-to-reach spaces, with 2-4mm accuracy to provide the client with an accurate 3D BIM model for planning, fabrication, and clash detection

An engineering firm needed to have existing conditions of a power plant documented and modeled to plan for renovations.

An engineering firm needed to have existing conditions of a power plant documented and modeled to plan for renovations.

Problem • The client needed to accurately document the existing conditions of the plant without interruptions to the power supply • Many of the pipe runs were dense and impossible to accurately measure by hand • The client required 2-4 mm accuracy of dense piping and pipe runs throughout the facility • The client needed to guarantee that installations complied with safety regulations Solution • In one day on site, GPRS' Project Manager used the Leica RTC360 laser scanner to capture 150 laser scans, documenting existing conditions of the facility • Many of the pipe runs were dense and impossible to accurately measure by hand • GPRS generated a 3D BIM model for use in CAD software, including all civil, structural, electrical, and mechanical features, piping, and conduit 1" and larger Benefits • Due to the vast space and density of the piping, it would have been much more difficult and time consuming to accurately depict the location of pipe runs, structural features, and other details in the plant manually • The point cloud data from laser scanning was used by CAD technicians to create an intelligent 3D BIM model for planning, fabrication and clash detection • Verified measurements and virtual planning guarantee installations will comply with safety regulations • Using virtual 3D models, the firm can plan and model future developments to manage the facility without having to re-enter the site

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3D Laser Scanning

With 3D laser scanning, the client avoided the costs of renting a lift, manually measuring the façade, and the potential of inaccurate and incomplete data.

This client needed to do some rehabilitation on a historic cathedral in Denver, Colorado. After experiencing 100 years of weather in Denver, the cathedral had damage to the exterior stonework. GPRS laser scanned the exterior front façade of the historic cathedral and provided the client with 2D drawings.

GPRS worked quickly to define the scope of work, document a proposal, provide 3D laser scanning services and deliver a 2D drawing for this project.

Case Study: Historic Cathedral Needs 3D Laser Scanning Of Front Façade Location: Denver, Colorado Task: This client needed to do some rehabilitation on a historic cathedral in Denver, Colorado. After experiencing 100 years of weather in Denver, the cathedral had damage to the exterior stonework. GPRS laser scanned the exterior front façade of the historic cathedral and provided the client with 2D drawings. Problem: Prior to beginning work, the client needed accurate drawings to document the locations of stonework that needed maintenance. The client was pressed for time and needed an immediate turnaround for 3D laser scanning services and a 2D drawing. They also had a minimal budget for this project. Solution: GPRS worked quickly to define the scope of work, document a proposal, provide 3D laser scanning services and deliver a 2D drawing for this project. The Project Manager was able to scan the exterior façade within a few hours. GPRS quickly captured the entire front facade from the ground without the need for a lift. The Leica C10 laser scanner was used, whose range exceeds 900 feet and possesses accuracy that is sub-centimeter, making 3D laser scanning a perfect option. GPRS supplied the client with 2D elevations of the plotted point cloud so they could document the exterior stone damage while on site. Benefits: The client avoided the costs of renting a lift, manually measuring the facade and the potential of inaccurate or incomplete data. GPRS offers an extensive team of laser scanning professionals, including Engineers and Architects, to provide a deliverable that is accurate, cost-efficient and timely. If you are in the Denver area and are in need of as-builts, construction verification, or architectural documentation call GPRS for a quote! We Intelligently Visualize The Built World for customers, nationwide. What can we help you visualize? Want to hear more about our different applications? We offer Lunch ’n Learn presentations at your office!

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3D Laser Scanning