3D Laser Scanning Services in Virginia

A Revit model will expedite design changes and fabrication of equipment to increase production capacity at the manufacturing plant.

3D laser scan a manufacturing facility that is receiving upgrades to three of its lines to capture point cloud data and generate a 3D Revit Model.

A specialty compound manufacturer was upgrading three manufacturing lines at its plant as part of a larger capital improvement plan.

A specialty compound manufacturer was upgrading three manufacturing lines at its plant as part of a larger capital improvement plan.The facility was originally built in the 1980's and has expanded several times over the years.Multiple levels in the facility needed scanned at a very high level of detail, capturing structural, architectural, MEP and civil elements, along with a site plan.The following areas required 3D laser scanning services:On the ground production level, GPRS captured extruder areas for lines 1-3 and process equipment.On the mezzanine level, GPRS captured mixers for each extrusion line.On the second floor, GPRS captured blender areas for lines 1-3, process equipment, air handling equipment, and additional rooms.Outside, GPRS captured the tank farm and silo farm. GPRS provides 3D laser scanning services for facility upgrades and expansions, delivering 2-4mm accurate dimensions of building infrastructure: structural, mechanical, electrical and plumbing features; furnaces, equipment, conduit and piping. With an accurate, comprehensive data set, plant engineers can install new equipment and upgrade the three manufacturing lines. The facility was 3D laser scanned on the weekend to minimize interruption to the manufacturing lines.73 scans were performed in one day with the Leica P40 ScanStation and the Leica RTC360 laser scanner, acquiring very high detail of the plant.Colorized point cloud, TruView Viewer files, and a Revit model were delivered to the client. 3D laser scanning and a Revit model will expedite design changes and fabrication of equipment to increase production capacity.The investment of laser scanning will reduce the project timeline, minimize downtime and change orders -- providing cost savings for the client.This client is pioneering innovation in its industry -- upgrading the lines with updated extruders will increase capacity for long-term growth while minimizing stoppages, set-up times, and scrap material.

All

3D Laser Scanning

With the millions of data points collected, GPRS’ Mapping & Modeling team could create an accurate LOD 200 Revit 2021 BIM model of this processing facility.

GPRS mobilized to Fairmont, Nebraska to 3D laser scan a food grade corn processing facility. The target objects of point cloud data acquisition were tanks, silos, hoppers, conveyors, support cables, machinery, equipment, cleaning house and loading drive-thru. GPRS’ engineering team created an LOD 200 Revit model of the facility. The client also requested floor flatness analysis/contour mapping around several tanks.

GPRS mobilized to Fairmont, Nebraska to 3D laser scan a food grade corn processing facility. The target objects of point cloud data acquisition were tanks, silos, hoppers, conveyors, support cables, machinery, equipment, cleaning house and loading drive-thru. GPRS’ engineering team created an LOD 200 Revit model of the facility. The client also requested floor flatness analysis/contour mapping around several tanks.

Meta Title: 3D Laser Scanning a Grain Facility Meta Description: GPRS mobilized to Fairmont, Nebraska to 3D laser scan a food grade corn processing facility. Header: A GPRS Case Study: 3D Laser Scanning a Grain Facility Images: Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud of tank farm at grain facility. Caption: Point cloud of tank farm at grain facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud close-up view of catwalks on tanks. Caption: Point cloud close-up view of catwalks on tanks. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud plan view of facility. Caption: Point cloud plan view of facility. Link:https://www.gp-radar.com/services/mapping-modeling Alt Tag: Modeled linework plan view of facility. Caption: Modeled linework plan view of facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: 3D Revit model of catwalk area. Caption: 3D Revit model of catwalk area. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud close-up of catwalk. Caption: Point cloud close-up of catwalk. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Close-up of discharge area under grain hopper tank. Caption: Close-up of discharge area under grain hopper tank. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud isometric view of food corn processing facility. Caption: Point cloud isometric view of food corn processing facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud of food corn processing facility. Caption: Point cloud of food corn processing facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: 3D Revit model of spout and conveyor areas. Caption: 3D Revit model of spout and conveyor areas. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: LOD 200 Revit 3D model of facility in elevation view. Caption: LOD 200 Revit 3D model of facility in elevation view. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: 3D Revit model of facility. Caption: 3D Revit model of facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Tank farm contour mapping plan PDF of tanks. Caption: Tank farm contour mapping plan of northern tanks. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Tank farm contour mapping plan PDF of tanks. Caption: Tank farm contour mapping plan of southern tanks. Location: Fairmont, NE Task: GPRS mobilized to Fairmont, Nebraska to 3D laser scan a food grade corn processing facility. The target objects of point cloud data acquisition were tanks, silos, hoppers, conveyors, support cables, machinery, equipment, cleaning house and loading drive-thru. GPRS’ engineering team created an LOD 200 Revit model of the facility. The client also requested floor flatness analysis/contour mapping around several tanks. Challenge: The client needed accurate and precise detail of the facility in point cloud and model form, especially the congested areas. The client was concerned with differences in tank displacement; therefore, they requested tank farm slab elevation contours. Solution: An experienced project manager captured more than 160 scan locations with a Leica survey-grade laser scanner. The facility was scanned from the ground to capture the tanks, bins, silos, hoppers and discharge area under the 11 hoppers. The facility was 3D laser scanned at elevations with stair and elevator access to capture the spouting and conveyors at the top of each tank, silo and bin. Scanning was completed from the accessible roof to capture the equipment, cables and machinery present. The cleaning house was also scanned at multiple elevations to capture the entire room. The project manager increased the resolution and density of the point cloud to capture more detail in congested areas with small conduits, piping and flanges. With the millions of data points collected, GPRS’ engineering team could model this project with accuracy and precision. Concrete slab flatness can be quickly analyzed with laser scanning. GPRS engineers colored the cloud in respect to elevation to illustrate high or low points in the concrete. Deliverables: GPRS delivered unified point clouds in PTS file format, structured individual scans in E57 file format, a colorized point cloud (.rcs and/or .rcp file format) and JetStream Viewer files to the client. An LOD 200 Revit 2021 BIM model was created with the following elements: • Basic structural elements including exposed columns and beams • The general shape of 6 tanks with high detail at discharge locations and high detail on gates to conveyors • Rail spur within vicinity of tanks • Catwalks and equipment on tanks • Fall protection • Edge of adjacent building • Approximate grade GPRS delivered a graphical elevation map, contours and spot elevations for the requested tanks. This included AutoCAD, PDF, and Civil 3D files to generate contours around the tank farm. Added Value: GPRS works closely with each client to ensure their needs are met. Point cloud files were immediately uploaded to Cintoo for the client’s use. They were able to add annotations or tags to anything they might want modeled. To minimize modeling costs, all modeling is done as a “best fit” method, utilizing solids overlaid on the point cloud data. To verify the spot elevations, GPRS also provided tank roof elevations shown colored by point cloud elevation.

All

3D Laser Scanning

3D laser scanning will help this Andersons’ facility optimize processes and equipment to improve their overall efficiency, decrease air pollution, reduce costs, and remain competitive in the market.

GPRS was hired by TLF Engineers to 3D laser scan the exterior cooler area at the southeast corner of The Andersons’ Indiana Ethanol Plant and create a 3D BIM model for process improvements.

GPRS was hired by TLF Engineers to 3D laser scan the exterior cooler area at the southeast corner of The Andersons’ Indiana Ethanol Plant and create a 3D BIM model for process improvements.

Ethanol Plant Upgrades to Increase Efficiency and Lower Emissions ethanol plant model TruePoint.png “We were extremely impressed with GPRS in your timeliness on responding to our request, to having a crew on site to complete the scan, and in your communication with us through the process. This was the first time we have used GPRS modeling services, and the 3D model your team created was outstanding. We were very impressed with the level of detail and quality of the model, the speed in which your team was able to create it, and all aspects of communication during the process.” TLF Engineers’ Senior Project Engineer Seth A.R. Gressley, P.E. Location: Clymers, Indiana Task: GPRS was hired by TLF Engineers to 3D laser scan the exterior cooler area at the southeast corner of The Andersons’ Indiana Ethanol Plant and create a 3D BIM model for process improvements. Project Application: 3D laser scanning collects accurate agricultural as-built data safely from the ground, delivering precise site layout and dimensions for design planning and analysis. Problem: The Andersons’ planned to make process improvements over the next five years to improve operational efficiency and lower plant emissions TLF Engineers needed up-to date as-builts of the plant infrastructure to design upgrades to equipment and production lines Precise details were required for a 2,500 sq. ft. area, including the existing cooler, drop box, dust collectors, platforms, cooler, stack, and ductwork Solution: 3D laser scanning captured a colorized point cloud with 2-4mm accuracy and HDR images in less than 3 minutes per scan location The point cloud was used to develop a 3D BIM model at a very high level of detail with precise architectural, structural, and MEP features TruView 360° photographs provided a virtual site tour, allowing the client to take basic dimensions, estimate clearances, and markup the project site. Benefits: Comprehensive data of existing structure and equipment was crucial to plan process improvements and equipment optimization With a detailed 3D BIM model, the engineering team was able to virtually design the facility layout, retrofit equipment and optimize workflow Updates improved ethanol yield and quality, increased production efficiency, and lowered plant emissions

All

3D Laser Scanning