A GPRS Case Study

Manufacturing Plant Upgrades with 3D Laser Scanning

Manufacturing Plant Upgrades with 3D Laser Scanning

Highlights

THE BOTTOM LINE

GPRS scan-to-BIM services will allow this client to accurately design the new pipe runs and install the new mixing station with confidence and ease.

INDUSTRY

Manufacturing Facility

SERVICE

3D Laser Scanning, Mapping & Modeling

LOCATION

Bowling Green, Kentucky

PM Insight

Installation clashes can be a big (and costly) problem in complicated projects like this. GPRS 3D Laser Scanning Services eliminated the guesswork and the potential clashes.

Deliverables

The GPRS Mapping & Modeling team provided an intensity map point cloud, LOD 200 AutoCAD 3D model in Revit, and TruViews. The client is utilizing GPRS for consulting services and training on how to overlay the point cloud onto the model and cut 2D sheets.

PROJECT APPLICATION

ASK

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Task

Highly congested and consisting of large tanks, dense piping, mixing stations, processing centers, platforms and supports, GPRS was hired to laser scan approximately 20,000 sq. ft. of industrial manufacturing space. A facility retrofit spanning three levels and a mezzanine would soon house a new mixing station for laundry and home care products. Having an accurate LOD 200 model of the space was vital for accurate design and installation of industrial piping into the retrofitted space.

PROBLEM

The client was in need of valid, detailed documentation of the existing layout. The amount of current equipment and piping in the space made it difficult for the architects and contractors to know the precise location to install new lines and equipment. In challenging manufacturing facilities which house complicated, congested piping structures, clash detection via Building Information Modeling (BIM) becomes a vital planning step. A 3D BIM model helps identify clashes during the design stage, virtually eliminates design changes, and reduces costs and project delays.

Solution

Using a survey-grade Leica laser scanner, the GPRS team completed 254 scans during two days on site. GPRS scan-to-BIM services will allow the client to accurately design the new pipe runs and install the new mixing station with confidence and ease. The 3D model will also be useful for any future projects that may be needed in the same area, as well as on-going operations and maintenance.

Benefits

3D laser scanning eliminates potentially costly guesswork with documentation. The client had a general idea of where the tank and piping was to be installed, but with accurate scans and models of the entire processing room, they possessed accurate documentation of the entire space. This eliminates the guesswork, allowing them to accurately plan a layout and tie into the existing systems avoiding clashes with existing piping and equipment.

CASE STUDY GALLERY

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Alexander Valigosky
Project Environmental Scientist